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  1. 1 point
    Selection of material is an important aspect for manufacturing industries . The quality of product is highly depends upon its material properties. These properties are used to distinguish materials from each other. For Example: A harder material is used to make tools.A ductile material is used to draw wires. So the knowledge of mechanical properties of material is desirable for any mechanical student or for any person belongs to mechanical industries. This post brings top 18 mechanical properties. Mechanical properties of material: There are mainly two types of materials. First one is metal and other one is non metals. Metals are classified into two types : Ferrous metals and Non-ferrous metals. Ferrous metals mainly consist iron with comparatively small addition of other materials. It includes iron and its alloy such as cast iron, steel, HSS etc. Ferrous metals are widely used in mechanical industries for its various advantages. Nonferrous metals contain little or no iron. It includes aluminum, magnesium, copper, zinc etc. Most Mechanical properties are associated with metals. These are #1. Strength: The ability of material to withstand load without failure is known as strength. If a material can bear more load, it means it has more strength. Strength of any material mainly depends on type of loading and deformation before fracture. According to loading types, strength can be classified into three types. a. Tensile strength: b. Compressive strength: 3. Shear strength: According to the deformation before fracture, strength can be classified into three types. a. Elastic strength: b. Yield strength: c. Ultimate strength: #2. Homogeneity: If a material has same properties throughout its geometry, known as homogeneous material and the property is known as homogeneity. It is an ideal situation but practically no material is homogeneous. #3. Isotropy: A material which has same elastic properties along its all loading direction known as isotropic material. #4. Anisotropy: A material which exhibits different elastic properties in different loading direction known as an-isotropic material. #5. Elasticity: If a material regain its original dimension after removal of load, it is known as elastic material and the property by virtue of which it regains its original shape is known as elasticity. Every material possess some elasticity. It is measure as the ratio of stress to strain under elastic limit. #6. Plasticity: The ability of material to undergo some degree of permanent deformation without failure after removal of load is known as plasticity. This property is used for shaping material by metal working. It is mainly depends on temperature and elastic strength of material. #7. Ductility: Ductility is a property by virtue of which metal can be drawn into wires. It can also define as a property which permits permanent deformation before fracture under tensile loading. The amount of permanent deformation (measure in percentage elongation) decides either the material is ductile or not. Percentage elongation = (Final Gauge Length – Original Gauge Length )*100/ Original Gauge Length If the percentage elongation is greater than 5% in a gauge length 50 mm, the material is ductile and if it less than 5% it is not. #8. Brittleness: Brittleness is a property by virtue of which, a material will fail under loading without significant change in dimension. Glass and cast iron are well known brittle materials. #9. Stiffness: The ability of material to resist elastic deformation or deflection during loading, known as stiffness. A material which offers small change in dimension during loading is more stiffer. For example steel is stiffer than aluminum. #10. Hardness: The property of a material to resist penetration is known as hardness. It is an ability to resist scratching, abrasion or cutting. It is also define as an ability to resist fracture under point loading. #11. Toughness: Toughness is defined as an ability to withstand with plastic or elastic deformation without failure. It is defined as the amount of energy absorbed before actual fracture. #12. Malleability: A property by virtue of which a metal can flatten into thin sheets, known as malleability. It is also define as a property which permits plastic deformation under compression loading. #13. Machinability: A property by virtue of which a material can be cut easily. #14. Damping: The ability of metal to dissipate the energy of vibration or cyclic stress is called damping. Cast iron has good damping property, that’s why most of machines body made by cast iron. #15. Creep: The slow and progressive change in dimension of a material under influence of its safe working stress for long time is known as creep. Creep is mainly depend on time and temperature. The maximum amount of stress under which a material withstand during infinite time is known as creep strength. #16. Resilience: The amount of energy absorb under elastic limit during loading is called resilience. The maximum amount of the energy absorb under elastic limit is called proof resilience. #17. Fatigue Strength: The failure of a work piece under cyclic load or repeated load below its ultimate limit is known as fatigue. The maximum amount of cyclic load which a work piece can bear for infinite number of cycle is called fatigue strength. Fatigue strength is also depend on work piece shape, geometry, surface finish etc. #18. Embrittlement: The loss of ductility of a metal caused by physical or chemical changes, which make it brittle, is called embrittlement.
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    1. What is the difference between scavenging and supercharging ? Ans: Scavenging is process of flushing out burnt gases from engine cylinder by introducing fresh air in the cylinder before exhaust stroke ends. Supercharging is the process of supplying higher mass of air by compressing the atmospheric air. 2. What are the names given to constant temperature, constant pressure, constant volume, constant internal energy, constant enthalpy, and constant entropy processes.Ans: Isothermal, isochroic, isobaric, free expression, throttling and adiabatic processes respectively. 3. In a Rankine cycle if maximum steam pressure is increased keeping steam temperature and condenser pressure same, what will happen to dryness fraction of steam after expansion ?Ans: It will decrease. 4. Why entropy change for a reversible adiabatic process is zero ? Ans: Because there is no heat transfer in this process. 5. What are two essential conditions of perfect gas ? Ans: It satisfies equation of state and its specific heats are constant. 6. Enthalpy and entropy are functions of one single parameter. Which is that ? Ans: Temperature. 7. Why rate of condensation is higher on a polished surface compared to rusty surface ? Ans: Polished surface promotes drop wise condensation and does not wet the surface. 8. How much resistance is offered to heat flow by drop wise condensation ? Ans: Nil How are these questions - please do add comments and if you like them please do share this post on facebook, linkedin, twitter and google plus. 9. What is the relationship between COP of heating and cooling ? Ans: COP of heating is one(unity) more than COP of cooling. 10. How much is the work done in isochoric process ? Ans: Zero. 11. When maximum discharge is obtained in nozzle ? Ans: At the critical pressure ratio. 1. Under what condition the work done in reciprocating compressor will be least ? Ans: It is least when compression process approaches isothermal. For this purpose, attempts are made to cool the air during compression. 13. What is the difference between stalling and surging in rotary compressions ? Ans: Stalling is a local phenomenon and it occurs when How breaks away from the blades. Surging causes complete breakdown of flow and as such it affects the whole machine. 14. Why the electric motor of a fan with backward curved blades is never got overloaded under any condition ? Ans: The maximum power is consumed at about 70% of maximum flow in case'of fan with backward blades. For higher flow, power consumption gets lower. 15. Why the work per kg of air flow in axial flow compressor is less compared to centrifugal compressor for same pressure ratio ? Ans: Isentropic efficiency of axial flow compressor is higher. 16. What is the name given to portion of thermal energy to be necessarily rejected to environment ? Ans: Anergy. 17. What is pitting ? How it is caused ? Ans: Non uniform corrosion over the entire metal surface, but occuring only in small pits is called pitting. It is caused by lack of uniformity in metal. 18. What is caustic embrittlement ? Ans: It is the actual physical change in metal that makes it extremely brittle and filled with minute cracks. It occurs particularly in the seams of rivetted joints and around the rivet holes. 19. Which impurities form hard scale and which impurities soft scale ? Ans: Sulphates and chlorides of lime and magnesium form hard scale, and carbonates of lime and magnesium form soft scale. 20. What is the difference between hard water and soft water ? Ans: Hard water contains excess of scale forming impurities and soft water contains very little or no scale forming substances. 21. Which two elements in feed water can cause corrosion of tubes and plates in boiler ? ' Ans: Acid and oxygen in feed water lead to corrosion. 22. What should be done to prevent a safety valve to stick to its seat ? Ans: Safety valve should be blown off periodically so that no corrosion can take place on valve and valve seat. 23. Why large boilers are water tube type ? Ans: Water tube boilers raise steam fast because of large heat transfer area and positive water circulation. Thus they respond faster to fluctuations in demand. Further single tube failure does not lead to catastrophy. 24. What type of boiler does not need a steam drum ? Ans: Super-critical pressure boiler. 25. Why manholes in vessels are usually elliptical in shape ? Ans: Elliptical shape has minimum area of opening and thus plate is weakened the least. Further it is very convenient to insert and take out the cover plate from elliptical opening. 26. Low water in boiler drum is unsafe because it may result in overheating of water tubes in furnace. Why it is unsafe to have high water condition in boiler drum ? Ans: High drum level does not allow steam separation to be effective and some water can be carried over with steam which is not desirable for steam turbine. 27. Why boiler is purged everytime before starting firing of fuel ? Ans: Purging ensures that any unburnt fuel in furnace is removed, otherwise it may lead to explosion. 28. What is the principle of mechanical refrigeration ? Axis. A volatile liquid will boil under the proper conditions and in so doing will absorb heat from surrounding objects. 29. Why high latent heat of vaporisation is desirable in a refrigerant ? Ans: A high latent heat of vaporisation of refrigerant results in small amount of refrigerant and thus lesser circulation system of refrigerant for same tonnage. 30. What is the critical temperature of a refrigerant ? Ans: Critical temperature is the maximum temperature of a refrigerantrat which it can be condensed into liquid and beyond this it remains gas irrespective of pressure applied. 31. Maximum combustion temperature in gas turbines is of the order of 1100 to 10°C whereas same is around 00°C in I.C. engine ? Why ? Ans: High temperature in I.C. engine can be tolerated because it lasts for a fraction of second but gas turbines have to face it continuously which metals can't withstand. 32. Why efficiency of gas turbines is lower compared to I.C. engines ? Ans: In gas turbines, 70% of the output of gas turbine is consumed by compressor. I.C. engines have much lower auxiliary consumption. Further combustion temperature of I.C. engines is much higher compared to gas turbine. 33. What do you understand by timed cylinder lubrication ? Ans: For effective lubrication, lub oil needs to be injected between two piston rings when piston is at bottom of stroke so that piston rides in oi during upward movement. This way lot of lub oil can be saved and used properly. 34. What is IIUCR in relation to petrol engine ? Ans: HUCR is highest useful compression ratio at which the fuel can be used in a specific test engine, under specified operating conditions, without knocking. 35. In some engines glycerine is used in place of water for cooling of engine. Why ? Ans: Glycerine has boiling point of 90°C which increases its heat carrying capacity. Thus weight of coolant gets reduced and smaller riadiator can be used. 36. Why consumption of lubricating oil is more in two-stroke cycle petrol engine than four-stroke cycle petrol engine ? Ans: In two-stroke engine lub oil is mixed with petrol and thus some lub oil is blown out through the exhaust valves by scavenging and charging air. There is no such wastage in four stroke petrol engine. 37. As compression ratio increases, thermal n increases. How is thermal n affected by weak and rich mixture strength ? Ans: Thermal n is high for weak mixture and it decreases as mixture strength becomes rich. 38. How engine design needs to be changed to burn lean mixture ? Ans: Engine to burn lean mixture uses high compression ratio and the highly turbulent move¬ment of the charge is produced by the geometry of the combustion chamber. 39. Horse power of I.C. engines can be expressed as RAC rating, SAE rating, or DIN rating. To which countries these standards belong ? Ans: U.K., USA and Germany respectively. 40. What is the use of flash chamber in a vapour compression refrigeration cycle to improve the COP of refrigeration cycle ? Ans: When liquid refrigerant as obtained from condenser is throttled, there are some vapours. These vapours if carried through the evaporator will not contribute to refrigerating effect. Using a flash chamber at some intermediate pressure, the flash vapour at this pressure can be bled off and fed back to the compression process. The throttling process is then carried out in stages. Similarly compression process is also done in two separate compressor stages. 41. Why pistons are usually dished at top ? Ans: Pistons are usually hollowed at top to (i) provide greater spa'e for combustion, (ii) increase surface for flue gases to act upon, and (iii) better distribution of stresses. 42. What is the function of thermostat in cooling system of an engine ? Ans: Thermostat ensures optimum cooling because excessive cooling decreases the overall efficiency. It allows cooling water to go to radiator beyond a predetermined temperature. 43. What are the causes of failure of boiler tubes ? Ans: Boiler tubes, usually are made from carbon steel and are subject to (a) high rates of heat transfer,( b ). bending stresses due to uneven heating, especially at expanded or welded joints into headers or drums, © external erosion from burners and flue gas, (d) possible corrosion on the boiler side, and (e) occasional manufacturing defects. Failure may occur due to following reasons : (a) High thermal ratings may lead to rapid failure if the internal fluid flow is reduced for any reason. The resultant overheating leads to a failure by creep, characterised by the bulging of the tube with the eventual development of a longitudinal split. (b ) Fatigue cracking due to bending stresses occur. These are associated with change of section and/or weld undercut, where tubes are expanded or welded into headers. © Failure may arise due to overstressing of a reduced section of metal. (d) Sudden failure of the boiler tube due to corrosion arises from embrittlement of the carbon steel due to interaction between atomic hydrogen from the corrosion process and the iron carbide present in the steel. (e) Defects in tube manufacture, although far from being a regular occurrence, can be a cause of serious trouble. Lamination in boiler tubes or score marks arising from the cold drawing of tubes, give rise to premature failure and may promote corrosion at these regions. 44. What are the causes of failure of superheater tubes ? Ans: Superheater tubes are subjected to the most severe combination of stress, temperature and corrosive environment. In addition to high-temperature strength, resistance to corrosion is also important. For example, low-alloy ferritic steel such as -1/% Cr, 1% Mo would not be used at metal temperatures above 580°C because of inadequate resistance to corrosion and oxidation over a full service life of 100,000/150,000 hr. Failures in superheater tubes may arise from : (a) Prior fabrication history (b ) Faulty heat treatment © Consequences of welding (d) Overheating of the tube metal (e) Gas-side corrosion (f) Stress corrosion (austenitic steels). 45. Why supercritical boilers use less amount of steel compared to non-supercritical boilers ? Ans: Supercritical boilers do not head heavy drum for separation of steam from mixture of water and steam. 46. Out of electric heater and heat pump, which is economical in operation ? Ans: Heat pump. 47. Which furnace burns low-ash fusion coal and retains most of the coal ash in the slag? Ans: Cyclone furnace. 48. How the thickness of thermal boundary layer and thickness of hydrodynamic boundary layer related ? Ans: Ratio of their thickness = (Prandtl number)-1/3. 49. What is the effect of friction on flow of steam through a nozzle ? Ans: To decrease both mass flow rate and wetness of steam. 50. Why gas turbine power plant needs efficient compressor ? Ans: Because a large portion of turbine work is eaten away by compressor and its inefficiency will affect net power output and cost of generation. 51. Why rockets using liquid hydrogen have higher specific impulse compared to liquid hydrocarbon ? Ans: Liquid hydrogen has higher burning velocity. 52. Why axial flow compressor is preferred for gas turbines for aeroplanes ? Ans: Because it has low frontal area. 53. What is the effect of inter cooling in gas turbines ? Ans: It decreases thermal efficiency but increases net output. 54. Why iso-octane is chosen as reference fuel for S.I. engines and allotted 100 value for its octane number ? Ans: Iso-octane permits highest compression without causing knocking. 55. Why thermal efficiency of I.C. engines is more than that of gas turbine plant ? Ans: In I.C. engine maximum temperature attained is higher than in gas turbine. 56. Which are the reference fuels for knock rating of S.I. engines ? Ans: n-heptane and ISO-octane. 57. When effect of variations in specific heats is considered then how do maximum temperature and pressure vary compared to air standard cycle ? Ans: Temperature increases and pressure decreases. 58. Quantities like pressure, temperature, density, viscosity, etc. are independent of mass. What are these called ? Ans: Intensive properties. 59. The amount of radiation emitted per scm per sec is called .... ? Ans: Emissive power. 60. In convection heat transfer, if heat flux intensity is doubled then temperature difference between solid surface and fluid will ? Ans: Get doubled. 61. How you can define coal ? Ans: Coal is a naturally occurring hydrocarbon that consists of the fossilised remains of buried plant debris that have undergone progressive physical and chemical alteration, called coalification, in the course of geologic time. 62. Which pollutant is major greenhouse gas and what is its effect ? Ans: CO is major greenhouse gas and it traps the radiation of heat from the sun within earth's atmosphere. 63. In order to increase efficiency and reduce CO emissions and other emissions, clear coal technologies are receiving major attention. What are these ? Ans: (i) Advanced pulverised and pressurised pulverised fuel combustion. (ii) Atmospheric fluidised bed combustion and pressurised fluidised bed combustion. (iii) Supercritical boilers. (iv) Integrated gasification combined cycle systems. (v) Advanced integrated gasification, including fuel cell systems. (vi) Magneto hydrodynamic electricity generation. 64. What are the important operational performance parameters in design of fuel firing equipment ? Ans: Fuel flexibility, electrical load following capability, reliability, availability, and maintenance ease. 65. What is the differenc between total moisture and inherent moisture in coal ? Ans: The moisture content of the bulk as sampled is referred to as total moisture, and that of the air dried sample is called inherent moisture. 66. Proximity analysis of coal provides data for a first, general assessment of a coal's quality and type. What elements it reports ? Ans: Moisture, volatile matter, ash and fixed carbon. 67. Ultimate analysis of coal is elementary analysis. What it is concerned with ? Ans: Carbon, hydrogen, nitrogen, and sulphur in coal on a weight percentage basis. 68. Explain the difference between AFBC, BFBC, PFBC and PCFB in regard to fluidised bed technologies. Ans: AFBC (Atmospheric fluidised bed combustion) process consists of forming a bed of inert materials like finely sized ash or ash mixed with sand, limestone (for sulphur removal), and solid fuel particles in a combustor and fluidising it by forcing combustion air up through the bed mixture. The gas flows thorugh bed without disturbing particles significantly but gas velocity is high enough to support the total weight of bed (fluidisation). At slightly higher velocity excess gas passes through the bed as bubbles (fluidised bed) and gives the bed the appearance of a boiling liquid. Bubbling fluidised bed combustion (BFBC) has a defined height of bed material and operates at or near atmospheric pressure in the furnace. Pressurised fluidised bed combustion (PFBC) system operates the bed at elevated pressure. Exhaust gases have sufficient energy to power a gas turbine, of course, gases need to be cleaned. In fluidised combustion, as ash is removed some unburned carbon is also removed resulting in lower efficiency. In circulating fluidised bed combustion (CFBC) system, bed is operated at higher pressure leading to high heat transfer, higher combustion efficiency, and better fuel feed. Circulating fluidised beds operate with relatively high gas velocities and fine particle sizes. The maintenance of steady state conditions in a fast fluidised bed requires the continuous recycle of particles removed by the gas stream (circulating bed). The term circulating bed is often used to include fluidised bed sys¬tems containing multiple conventional bubbling beds between which bed material is exchanged. 69. What for Schmidt plot for is used in heat transfer problems ? Ans: Schmidt plot is a graphical method for determining the temperature at any point in a body at a specified time during the transient heating or cooling period. 70. In which reactor the coolant and moderator are the same ? Ans: Pressurised water reactor. 71. Which reactor has no moderator ? Ans: Fast breeder reactor. 72. What are thermal neutrons ? Ans: Thermal neutrons are slow neutrons (having energy below 1 eV) which are in thermal equilibrium with their surroundings. 73. What is big advantage of fast breeder reactor ? Ans: It has rapid self breeding of fissile fuel during the operation of the reactor, and thus, it offers about sixty times the output with same natural uranium resources through ordinary non-breeder nuclear reactor. 74. What is the purpose of biological shield in nuclear plants ? Ans: Biological shield of heavy concrete prevents exposure to neutrons, beta rays and gamma rays which kill living things. 75. Which two elements have same percentage in proximate and ultimate analysis of coal? Ans: Moisture and ash. 76. On which analysis is based the Dulong's formula for the heating value of fuel ? Ans: On ultimate analysis. 77. Which element causes difference in higher and lower heating values of fuel ? Ans: Hydrogen. 78. Which heating value is indicated by a calorimeter and why ? Ans: Gross heating value because steam is condensed and heat of vapour formed is recovered. 79. State the difference between ultimate and proximate analysis of coal ? Ans: In ultimate analysis, chemical determination of following elements is made by weight: Fixed and combined carbon, H, O, N, S, water and ash. Heating value is due to C, H and S. In proximate analysis following constituents are mechanically determined by weight. Moisture, volatile matter, fixed carbon and ash. Heating value is due to fixed carbon and volatile matter. 80. What is fuel ratio ? Ans: Fuel ratio is the ratio of its % age of fixed carbon to volatile matter. 81. How the analyses and calorific values of fuels can be reported ? Ans: It may be reported as (a) as received or fired (wet) basis (b ) dry or moisture free basis © combustible or ash and moisture free basis 82. What is the difference between nuclear fission and fission chain reaction. Ans: The process of splitting of nucleus into two almost equal fragments accompanied by re¬lease of heat is nuclear fission. Self sustained, continuing, sequence of fission reactions in a con¬trolled manner is fission chain reaction. 83. Explain difference between fissile and fertile materials. Ans: The materials which can give nuclear fission e.g. U 35, Pu 39, U 33 are fissile materi¬als. Fertile material itself is not fissionable, but it can be converted to a fissionable material by irradiation of neutrons in a nuclear reactor. 84. What do you understand by fuel cycle in nuclear plants ? Ans: Fuel cycle a series of sequential steps involved in supplying fuel to a nuclear power reactor. The steps include : Mining, refining uranium, fabrication of fuel elements, their use in nuclear reactor, chemical processing to recover remaining fissionable material, re-enrichment of fuel from recovered material, refabrication of new fuel elements, waste storage etc. 85. What is heavy water and what is its use in nuclear plants ? Ans: Water containing heavy isotopes of hydrogen (Deuterium) is known as heavy water. Heavy water is used as a moderator. Heavy water has low cross section for absorption of neutrons than ordinary water. Heavy water slows down the fast neutrons and thus moderates the chain reaction. 86. What is a converter reactor ? Ans: A reactor plant which is designed to produce more fuel than it consumes. The breeding is obtained by converting fertile material to fissile material. 87. Explain nuclear reactor in brief. Ans: A plant which initiates, sustains, controls and maintains nuclear fission chain reaction and provides shielding against radioactive radiation is nuclear reactor. 88. What is the difference between conversion and enrichment ? Ans: The process of converting the non fissile U 38 to fissile U-35 is also called "Conversion". The material like U 38 which can be converted to a fissile material by the neutron flux is called "fertile material". The conversion is obtained within the nuclear reactor during the chain reaction. Enrichment is the process by which the proportion of fissile uranium isotope (U-35) is increased above 0.7% (original % in natural uranium). The concentration of U-35 in the uranium hexafluoride is increased from the 0.7% in natural uranium to to 4%. This is called enrichment and is accomplished in an enrichment plant. 89. Disposal of radioactive waste materials and spent fuel is a major and important technology. How the waste radioactive material is disposed off ? Ans: Nonusable fission products are radioactive and take short/medium/long time for radioactive decay to reach safe level of radioactivity. Accordingly three methods of disposal are : (a) Zero or low radioactivity material is dispersed or stored without elaborate shielding. (b ) Medium radioactivity material is stored for short duration of about 5 years to allow decay of radioactivity. © High radioactive material. They are stored in water for several months to permit radioactive decay to an accepetable low level. 90. Which nuclear reactor uses water as a coolant, moderator and reflector ? Ans: Pressurised water reactor. 91. Which reactor produces more fissionable material than it consumes ? Ans: Breeder reactor. 92. Which reactor uses natural uranium as fuel ? Ans: Gas cooled reacator. 93. Which reactor uses heavy water as moderator ? Ans: CANDU. 94. Which reactor requires no moderator ? Ans: Breeder reactor. 95. Which reactor uses primary coolant as fluoride salts of lithium, beryllium, thorium and uranium ? Ans: Molten salt breeder reactor. 96. Why an increase in area is required to produce an increase of velocity in case of supersonic flow ? Ans: Increase in area for increase in velocity for supersonic flow is required because the density decreases faster than velocity increases at supersonic speeds and to maintain continuity of mass, area must increase. 97. Under what circumstances would there be an increase in pressure in a diver¬gent nozzle ? Ans: For subsonic flow at inlet section of a diffuser a lower velocity and higher pressure will exist at the exit section. For supersonic isentropic flow at the inlet section a higher velocity and lower pressure will exist at the exit but if a shock wave occurs in the diffuser then a higher pressure will exist at the exit. 98. Why water can't be used as refrigerant for small refrigerating equipment ? Ans: The refrigerant should be such that vapour volume is low so that pumping work will be low. Water vapour volume is around 4000 times compared to R- for a given mass. 99. Which parameter remains constant in a throttling process ? Ans: Enthalpy. 100. What is the difference between isentropic process and throttlinglprocess ? Ans: In isentropic process, heat transfer takes place and in throttling process, enthalpy before and after the process is same.
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    Version 1.0.0

    73 downloads

    Well explained
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    What should be done to avoid tension loading in column ?
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    Version 1.0.0

    875 downloads

    Detailed presentation about Flywheels and governors. Including 3 videos for proper explanation.
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    From the album: All in a picture!

    All of the basic hydraulic valves and their symbols
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    to have constant velocity, the gear pair must have same module and same no. of teeth
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    A boiler may be defined as a closed vessel in which steam is produced from water by combustion of fuel. Boiler is used in many industries such as in steam power generation, in sugar industries, in textile industries for sizing and bleaching etc. and in many other chemical industries. Earlier it was mainly used in power generation in steam engine. Boiler is also known as steam generator. The primary requirement of boilers is the water, which must be contained safely and the steam must be safely delivered in desired condition. In a boiler, many parts and fittings of mounted, which are mounted on the boiler for its proper and safe functioning. These are as follow 1. Water level indicator 2. Pressure gauge 3. Safety valves 4. Stop valve 5. Blow of cock 6. Feed check valve 7. Fusible plug Types of boilers: Boiler may be classified in following types. According to the axis of boiler 1. Horizontal boiler: If the axis of boiler is horizontal, it is known as horizontal boiler. Example Babcock and Wilcox boiler 2. Vertical boiler: If the axis of boiler is vertical, it is known as vertical boiler. The main advantages of vertical boiler that it is easy to maintain. Example : Cochran boiler 3. Inclined boiler: If the axis of boiler is inclined, it is known as inclined boiler. According to fire of boiler: 1. Externally fire boiler: If the furnace is outside of the boiler shell, it is known as externally fired boiler. Example Babcock and Wilcox boiler 2. Internally fire boiler: If the furnace is inside the shell, it is known as internally fired boiler. Example Lancashire boiler According to pressure of boiler: 1. High Pressure boiler: If the boiler pressure is above 80 MPa, the boiler is known as high pressure boiler. Example Benson boiler 2. Low pressure boiler: If the boiler pressure is below 80 MPa, the boiler is known as low pressure boiler. Example Cochran boiler According to Circulation of water 1. Forced circulation boiler: If the circulation of water is done by a feed pump, the boiler is known as forced circulation boiler. Example Velox boiler 2. Natural circulation boiler: If the circulation of water is done by natural convection, this is known as natural circulation boiler. Example Lancashire boiler According to circulation of gases: 1. Fire tube boiler 2. Water tube boiler 1. Fire tube boiler: In this types of boiler water flow surrounding the tubes and the hot flue gases flow through the tubes. The heat passes form the tube to surrounding water which is used to heat the surrounding flowing water and convert it into steam. Example Lancashire boiler 2. Water tube boiler: In this boiler, water flow through the tubes which are surrounded by hot flue gases. These flue gases used to heat the water and convert it into steam. Example Lamont Boiler
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    Version

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    Summary - Topics and Exercise 5.1) Fasteners 5.2) Screw Thread Definitions 5.3) Types of Thread 5.4) Manufacturing Screw Threads 5.5) Drawing Screw Threads 5.6) Unified Threads 5.7) Metric Threads 5.8) Drawing Bolts 5.9) Bolt and Screw Clearances
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    Define "Mechanical property" of engineering material State any 6 mechanical properties, give their definition and one example of material possessing the property You can answer this question. You can like the best answer. You can share the question You can get updates of new questions on Facebook linkedin twitter & google plus
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    The mechanical properties of a material are those properties that involve a reaction to an applied load. The mechanical properties of metals determine the range of usefulness of a material and establish the service life that can be expected. Mechanical properties are also used to help classify and identify material. STRENGTH: The strength of a material is its ability to withstand an applied load without failure or plastic deformation.In machine design yield point or ultimate tensile / shear / compressive strength is used while designing. Stiffness: Stiffness is the rigidity of an object — the extent to which it resists deformation in response to an applied force. The complementary concept is flexibility or pliability: the more flexible an object is, the less stiff it is. Hardness: Hardness is a measure of how resistant solid matter is to various kinds of permanent shape change when a compressive force is applied. Some materials (e.g. metals) are harder than others (e.g. plastics). Elasticity: the ability of an object or material to resume its normal shape after being stretched or compressed. On a stress-strain diagram it is considered to be below proportional limit.But widely this point is taken as the yield point by drawing a line offset by 0.2% parallel to the straight line until it intersects the curve. Plasticity: It describes the deformation of a (solid) material undergoing non-reversible changes of shape in response to applied forces. Brittleness: A material is brittle if, when subjected to stress, it breaks without significant plastic deformation. Brittle materials absorb relatively little energy prior to fracture, even those of high strength.
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    Tolerances are allowed so it aid in interchangeability of the product during use, assembly and when subjected to different conditions. It is most derived from the purpose of which the product is to be used for. Environment i.e temperature , application depending on speeds, assembly so it can suit global use.
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    DrD

    What is 'CC' of a bike? How does it matter?

    This is one important point missing in the two previous answers. The "cc rating" of an engine is a volume measure, as previously stated, but it is not the actual cylinder volume. Rather, it is the swept volume of the cylinder, also called the "displacement" of the cylinder. The actual cylinder volume is always somewhat greater than this value because the piston at TDC does not leave zero cylinder volume. The small volume remaining at TDC is called the "clearance volume," the volume available for the early stage of combustion. DrD
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    Version

    6,533 downloads

    Powerpoint Notes on Metal forming Topic includes— Hot &Cold working Forging Extrusion Rolling Drawing
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    Version 1.1.0

    30,249 downloads

    A COMPLETE INSTRUCTOR AND STUDENT SUPPLEMENT PACKAGE - Continued These ppts are set of instructor and student supplements. . A FOCUS ON DIAGNOSIS AND PROBLEM SOLVING The primary focus of these ppts is to satisfy the need for problem diagnosis. Time and again, the author has heard that technicians need more training in diagnostic procedures and skill development. To meet this need and to help illustrate how real problems are solved, diagnostic stories are included throughout. Each new topic covers the parts involved as well as their purpose, function, and operation, and how to test and diagnose each system.
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    Few points Hemispherical ends are used to reduce the stress concentration Cylindrical shape along its lenght is used to store more amount of gas or fuel.since for the same radius cylinders have more volume than spheres. Easy to manufacture the cylindrical vessels Ease in transportation
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    Hi Joshua, I've just read your message and I couldn't agree with you more. The Diesel engine and the gas engine ARE both internal combustion engines. It's a very amateurish mistake that I've made and I apologise to anyone who may have been misled by this. I can't imagine what I was thinking of when I wrote it. Thanks for your correction. Roger
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    saurabhjain

    Grinding Overview

    From the album: Engineering images

    Grinding is an abrasive machining process that uses a grinding wheel as the cutting tool. Grinding practice is a large and diverse area of manufacturing and toolmaking. It can produce very fine finishes and very accurate dimensions; yet in mass production contexts it can also rough out large volumes of metal quite rapidly. It is usually better suited to the machining of very hard materials than is "regular" machining (that is, cutting larger chips with cutting tools such as tool bits or milling cutters), and until recent decades it was the only practical way to machine such materials as hardened steels. Compared to "regular" machining, it is usually better suited to taking very shallow cuts, such as reducing a shaft’s diameter by half a thousandth of an inch or 12.7 um. Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.). However, among people who work in the machining fields, the term cutting is often understood to refer to the macroscopic cutting operations, and grinding is often mentally categorized as a "separate" process. This is why the terms are usually used in contradistinction in shop-floor practice, even though, strictly speaking, grinding is a subset of cutting. Similar abrasive cutting processes are lapping and sanding.
  19. 1 point
    Petrol get ignited with at low temp. But for diesel high temp is required for combustion. ..This sole purpose is not achieved by spark plugs so we go with compression ignition. ...thus we don't have spark plugs in diesel engine. ..
  20. 1 point
    Petrol get ignited with at low temp. But for diesel high temp is required for combustion. ..This sole purpose is not achieved by spark plugs so we go with compression ignition. ...thus we don't have spark plugs in diesel engine. ..
  21. 1 point
    In normal helical gears there is no problem of impact stresses but there are axial thrusts on the bearings of shafts on which they are mounted.these gears are good for moderate power transmission because bearing can be designed.But in very high power transmission design of bearing for a small and compact system becomes very tough and unemployable.Thus herringbone gears were designed to eliminate these axial thrusts.This gear contains both right hand helical profile and left hand helical profile on same gear as you can see in diag. .The axial components of transmission force is cancelled by each other on same gear.Thus eliminating the problem of thrust force. these gears are used in racing cars where high power transmission is required and bearing size can not be increased after certain limit.
  22. 1 point
    HAI Amit kumar, This is hari can u please explin me in breif About this line"To reduce the internal pressure"
  23. 1 point
    because in cylinders there is no sharp corners or edges like rectangular or other shaped container that's why there is no stress concentration.
  24. 1 point
    Dear sourabh, very good job. Please promote this website as a good source of knowledge in the field of mechanical engineering. Some times the questions make us to think about the topics which are not present in any book. Also I want to suggest you that please implement this website with spelling suggestions and correction during typing. we all type fast and this increase chance of mistakes during typing. So it should be better to have a right spelling suggestion while typing. Regards...
  25. 0 points
    Normally spur gear are the replaced by other gears like helical, double helical gears,bevel gears etc. Spur gear is normally used in lower speed due its its ability of generating zero axial thrust. Now in order to maintain constant gear ratio or speed ratio, their centre of pitch circle must be from fixed and the pitch circle of two mating gears should meet at a point and the line of action should meet at pitctch point in order to satisfy the law of gearing.


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